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Dell Alienware bottom panel screw size

M2.5 · 5 to 6 mm long

The screws used on Dell Alienware bottom panel are M2.5 in lengths from 5 to 6 mm.

Where it is used: heavier Torx screws for the gaming chassis cover.

Head and drive, as the source states them: Torx drive.

This entry is marked reported and comes from dell.com.

M2.5 means a 2.5 mm nominal diameter with a 0.45 mm thread pitch. Imperial look-alike: #3-48 / #4-40 (2.51 / 2.84 mm) — #4-40 is the common US stand-in and it will NOT thread in.

Dell Alienware bottom panel screw specifications

One row per fitment record. Head, drive are shown only where the source states them; pitch is the ISO coarse pitch for the thread.

ThreadLengthPitchHeadDriveWhere it goesStatus
M2.55–6 mm0.45 mmnot statedTorxheavier Torx screws for the gaming chassis coverReported

Fitment records and sources

M2.5~5-6mmreported

heavier Torx screws for the gaming chassis cover

pitch 0.45 mm · tap 2.05 mm · clearance 2.9 mm · PH1 / Torx T8

How to check the screw before you buy

  1. Laptop covers and brackets often mix two or three lengths of the same thread, so lay the screws out in the order they came out (a magnetic mat or a sheet of paper with the hole pattern drawn on it works).
  2. Diameter: across the threads an M2.5 screw measures about 2.5 mm with calipers (usually a hair under). If yours measures noticeably more or less, it is a different thread.
  3. Pitch: 0.45 mm from one thread crest to the next (22.22 crests per centimetre). A thread pitch gauge or the pitch-gauge tool settles it in seconds.
  4. Length: measure from under the head to the tip for pan, button, wafer and cap heads; countersunk (flat) heads are measured overall.
  5. The records span 5–6 mm, which means different positions take different lengths — match each hole to its own screw.
  6. Driver: the source names a Torx drive. For comparison, standard M2.5 heads take PH1 (Phillips) or T8 (Torx), or a 2 mm hex key.
  7. Tightening: no device-specific torque is published in these records. The site's general figure for M2.5 is about 45-70 N·cm into metal threads and 20-35 N·cm into plastic bosses; snug it up and stop.

Common mix-ups with M2.5

  • Dell/HP/Lenovo manuals often list screws only by torque or head shape, so community teardowns are needed for diameter.
  • M2.5 pitch is 0.45mm vs M3's 0.5mm and M2's 0.4mm — forcing the wrong one strips plastic bosses instantly.

Pitch gauge · Screw size finder · Torque guide

Buy these screws at TechSpare Warehouse

In stock and shipped from South Carolina. Our black screws are Phillips wafer head (low profile); match the head style and length to the original before you order.

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The same screw also fits

Devices whose records share a thread with Dell Alienware bottom panel, closest length match first.

Questions about Dell Alienware bottom panel screws

What size screw does Dell Alienware bottom panel use?
M2.5 × 5–6 mm for heavier Torx screws for the gaming chassis cover.
How long are the screws in Dell Alienware bottom panel?
The records range from 5 to 6 mm depending on the position, so match each screw to its own hole.
What is the thread pitch of an M2.5 screw?
0.45 mm (coarse), which is the standard pitch for M2.5 machine screws; a 0.35 mm fine pitch exists but is uncommon. The tap drill is 2.05 mm and the normal clearance hole is 2.9 mm.
What screwdriver do I need for Dell Alienware bottom panel?
The source lists a Torx drive. Standard M2.5 heads otherwise take PH1 (Phillips) or T8 (Torx), or a 2 mm hex key.
Can I use an imperial screw instead of M2.5?
No. Imperial look-alike: #3-48 / #4-40 (2.51 / 2.84 mm) — #4-40 is the common US stand-in and it will NOT thread in. Use a true M2.5 screw so it does not cross-thread or strip the hole.
Where can I buy replacement screws for Dell Alienware bottom panel?
TechSpareWarehouse (our own store) lists M2.5 x 5mm and M2.5 x 6mm, which match lengths in the records above.