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Dell XPS 16 9640 screw size

M1.4 / M2 / M2.5 · 1.3 to 6 mm long

If you are replacing a screw on Dell XPS 16 9640, the thread is M1.4, M2 and M2.5 in lengths from 1.3 to 6 mm.

There are 12 separate fitment records for it, including display (qty 2) (M1.4), power button (qty 4) (M1.4) and display (qty 2) (M2), plus 9 more in the table below.

Head and drive, as the sources state them: Torx T5 drive.

12 of the 12 records are marked confirmed, drawn from 1 source (dell.com).

An M1.4 screw is 1.4 mm in diameter with a 0.3 mm pitch, tapped with a 1.1 mm drill; imperial look-alike: #0-80 UNF (1.52 mm) — close in diameter, different pitch, do not mix.

Dell XPS 16 9640 screw specifications

One row per fitment record. Head, drive are shown only where the source states them; pitch is the ISO coarse pitch for the thread.

ThreadLengthPitchHeadDriveWhere it goesStatus
M1.41.3 mm0.3 mmnot statednot statedDisplay (qty 2)Confirmed
M1.41.5 mm0.3 mmnot statednot statedPower button (qty 4)Confirmed
M23 mm0.4 mmnot statednot statedDisplay (qty 2)Confirmed
M23 mm0.4 mmnot statednot statedSSD (qty 2)Confirmed
M23 mm0.4 mmnot statednot statedWireless card (qty 1)Confirmed
M24 mm0.4 mmnot statedTorx T5Base cover (qty 8, Torx T5)Confirmed
M24.5 mm0.4 mmnot statednot statedBattery (qty 6)Confirmed
M24.5 mm0.4 mmnot statednot statedBracket (qty 3)Confirmed
M24.5 mm0.4 mmnot statednot statedFan (qty 3)Confirmed
M24.5 mm0.4 mmnot statednot statedSystem board (qty 4)Confirmed
M24.5 mm0.4 mmnot statednot statedUSB-C board (qty 2)Confirmed
M2.56 mm0.45 mmnot statednot statedHinge (qty 2)Confirmed

Fitment records and sources

M1.41.3 mmconfirmed

Display (qty 2)

pitch 0.3 mm · tap 1.1 mm · clearance 1.6 mm · PH000 / PH00 / Torx T2–T3

M1.41.5 mmconfirmed

Power button (qty 4)

pitch 0.3 mm · tap 1.1 mm · clearance 1.6 mm · PH000 / PH00 / Torx T2–T3

M23 mmconfirmed

Display (qty 2)

pitch 0.4 mm · tap 1.6 mm · clearance 2.4 mm · PH0 / Torx T6

M23 mmconfirmed

SSD (qty 2)

pitch 0.4 mm · tap 1.6 mm · clearance 2.4 mm · PH0 / Torx T6

M23 mmconfirmed

Wireless card (qty 1)

pitch 0.4 mm · tap 1.6 mm · clearance 2.4 mm · PH0 / Torx T6

M24 mmconfirmed

Base cover (qty 8, Torx T5)

pitch 0.4 mm · tap 1.6 mm · clearance 2.4 mm · PH0 / Torx T6

M24.5 mmconfirmed

Battery (qty 6)

pitch 0.4 mm · tap 1.6 mm · clearance 2.4 mm · PH0 / Torx T6

M24.5 mmconfirmed

Bracket (qty 3)

pitch 0.4 mm · tap 1.6 mm · clearance 2.4 mm · PH0 / Torx T6

M24.5 mmconfirmed

Fan (qty 3)

pitch 0.4 mm · tap 1.6 mm · clearance 2.4 mm · PH0 / Torx T6

M24.5 mmconfirmed

System board (qty 4)

pitch 0.4 mm · tap 1.6 mm · clearance 2.4 mm · PH0 / Torx T6

M24.5 mmconfirmed

USB-C board (qty 2)

pitch 0.4 mm · tap 1.6 mm · clearance 2.4 mm · PH0 / Torx T6

M2.56 mmconfirmed

Hinge (qty 2)

pitch 0.45 mm · tap 2.05 mm · clearance 2.9 mm · PH1 / Torx T8

How to check the screw before you buy

  1. Laptop covers and brackets often mix two or three lengths of the same thread, so lay the screws out in the order they came out (a magnetic mat or a sheet of paper with the hole pattern drawn on it works).
  2. Diameter: across the threads an M1.4 screw measures about 1.4 mm with calipers (usually a hair under). This device also uses M2 / M2.5, so measure each screw rather than assuming they match.
  3. Pitch: 0.3 mm from one thread crest to the next (33.33 crests per centimetre). A thread pitch gauge or the pitch-gauge tool settles it in seconds.
  4. Length: measure from under the head to the tip for pan, button, wafer and cap heads; countersunk (flat) heads are measured overall.
  5. The records span 1.3–6 mm, which means different positions take different lengths — match each hole to its own screw.
  6. Driver: the source names a Torx T5 drive. For comparison, standard M1.4 heads take PH000 / PH00 (Phillips) or T2–T3 (Torx), or a 1.3 mm hex key.
  7. Tightening: no device-specific torque is published in these records. The site's general figure for M1.4 is about 8-12 N·cm into metal threads and 4-7 N·cm into plastic bosses; snug it up and stop.

Common mix-ups with M1.4 / M2 / M2.5

  • Dental implant screws (M1.4/M1.6) are proprietary per system — Bredent, NeoBiotech, Nobel and Straumann are not interchangeable even at the same nominal size.
  • M.2 SSD mounting screws (M2 x 3mm) are frequently mislabeled generically as 'M.2 screws' which can be confused with the M2 metric thread designation — they do coincide numerically here but are conceptually distinct (M.2 = card format, M2 = thread size).
  • Dell/HP/Lenovo manuals often list screws only by torque or head shape, so community teardowns are needed for diameter.

Pitch gauge · Screw size finder · Torque guide

Buy these screws at TechSpare Warehouse

In stock and shipped from South Carolina. Our black screws are Phillips wafer head (low profile); match the head style and length to the original before you order.

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The same screw also fits

Devices whose records share a thread with Dell XPS 16 9640, closest length match first.

Questions about Dell XPS 16 9640 screws

What size screw does Dell XPS 16 9640 use?
M1.4 × 1.3 mm for display (qty 2); M1.4 × 1.5 mm for power button (qty 4); M2 × 3 mm for display (qty 2); M2 × 3 mm for SSD (qty 2); M2 × 3 mm for wireless card (qty 1); M2 × 4 mm for base cover (qty 8, Torx T5); M2 × 4.5 mm for battery (qty 6); M2 × 4.5 mm for bracket (qty 3); M2 × 4.5 mm for fan (qty 3); M2 × 4.5 mm for system board (qty 4); M2 × 4.5 mm for USB-C board (qty 2); M2.5 × 6 mm for hinge (qty 2).
How long are the screws in Dell XPS 16 9640?
The records range from 1.3 to 6 mm depending on the position, so match each screw to its own hole.
What is the thread pitch of an M1.4 screw?
0.3 mm (coarse), which is the standard pitch for M1.4 machine screws. The tap drill is 1.1 mm and the normal clearance hole is 1.6 mm.
What screwdriver do I need for Dell XPS 16 9640?
The source lists a Torx T5 drive. Standard M1.4 heads otherwise take PH000 / PH00 (Phillips) or T2–T3 (Torx), or a 1.3 mm hex key.
Can I use an imperial screw instead of M1.4?
No. Imperial look-alike: #0-80 UNF (1.52 mm) — close in diameter, different pitch, do not mix. Use a true M1.4 screw so it does not cross-thread or strip the hole.
Where can I buy replacement screws for Dell XPS 16 9640?
TechSpareWarehouse (our own store) lists M2 x 3mm, M2 x 4mm and M2.5 x 6mm, which match lengths in the records above.