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Dell Inspiron 16 5640 screw size

M1.6 / M2 / M2.5 · 1.8 to 5.5 mm long

Our records put Dell Inspiron 16 5640 on M1.6, M2 and M2.5 screws in lengths from 1.8 to 5.5 mm.

There are 14 separate fitment records for it, including SSD (qty 1) (M1.6), system board (qty 1) (M1.6) and power button (qty 1) (M2), plus 11 more in the table below.

14 of the 14 records are marked confirmed, drawn from 1 source (dell.com).

For reference, M1.6 is 1.6 mm across the threads at 0.35 mm pitch. The imperial size people confuse it with: #1-72 UNF (1.85 mm) is larger; there is no true imperial equivalent.

Dell Inspiron 16 5640 screw specifications

One row per fitment record. Head, drive are shown only where the source states them; pitch is the ISO coarse pitch for the thread.

ThreadLengthPitchHeadDriveWhere it goesStatus
M1.61.8 mm0.35 mmnot statednot statedSSD (qty 1)Confirmed
M1.61.8 mm0.35 mmnot statednot statedSystem board (qty 1)Confirmed
M22.3 mm0.4 mmnot statednot statedPower button (qty 1)Confirmed
M22.3 mm0.4 mmnot statednot statedTouchpad (qty 7)Confirmed
M23.5 mm0.4 mmnot statednot statedI/O board (qty 3)Confirmed
M23.5 mm0.4 mmnot statednot statedBattery (qty 5)Confirmed
M23.5 mm0.4 mmnot statednot statedHeat sink (qty 3)Confirmed
M23.5 mm0.4 mmnot statednot statedSSD (qty 3)Confirmed
M23.5 mm0.4 mmnot statednot statedSystem board (qty 4)Confirmed
M23.5 mm0.4 mmnot statednot statedUSB-C board (qty 1)Confirmed
M23.5 mm0.4 mmnot statednot statedWireless card (qty 1)Confirmed
M25.5 mm0.4 mmnot statednot statedBase cover (qty 6)Confirmed
M25.5 mm0.4 mmnot statednot statedFan (qty 2)Confirmed
M2.55 mm0.45 mmnot statednot statedHinge (qty 5)Confirmed

Fitment records and sources

M1.61.8 mmconfirmed

SSD (qty 1)

pitch 0.35 mm · tap 1.25 mm · clearance 1.8 mm · PH00 / Torx T4–T5

M1.61.8 mmconfirmed

System board (qty 1)

pitch 0.35 mm · tap 1.25 mm · clearance 1.8 mm · PH00 / Torx T4–T5

M22.3 mmconfirmed

Power button (qty 1)

pitch 0.4 mm · tap 1.6 mm · clearance 2.4 mm · PH0 / Torx T6

M22.3 mmconfirmed

Touchpad (qty 7)

pitch 0.4 mm · tap 1.6 mm · clearance 2.4 mm · PH0 / Torx T6

M23.5 mmconfirmed

I/O board (qty 3)

pitch 0.4 mm · tap 1.6 mm · clearance 2.4 mm · PH0 / Torx T6

M23.5 mmconfirmed

Battery (qty 5)

pitch 0.4 mm · tap 1.6 mm · clearance 2.4 mm · PH0 / Torx T6

M23.5 mmconfirmed

Heat sink (qty 3)

pitch 0.4 mm · tap 1.6 mm · clearance 2.4 mm · PH0 / Torx T6

M23.5 mmconfirmed

SSD (qty 3)

pitch 0.4 mm · tap 1.6 mm · clearance 2.4 mm · PH0 / Torx T6

M23.5 mmconfirmed

System board (qty 4)

pitch 0.4 mm · tap 1.6 mm · clearance 2.4 mm · PH0 / Torx T6

M23.5 mmconfirmed

USB-C board (qty 1)

pitch 0.4 mm · tap 1.6 mm · clearance 2.4 mm · PH0 / Torx T6

M23.5 mmconfirmed

Wireless card (qty 1)

pitch 0.4 mm · tap 1.6 mm · clearance 2.4 mm · PH0 / Torx T6

M25.5 mmconfirmed

Base cover (qty 6)

pitch 0.4 mm · tap 1.6 mm · clearance 2.4 mm · PH0 / Torx T6

M25.5 mmconfirmed

Fan (qty 2)

pitch 0.4 mm · tap 1.6 mm · clearance 2.4 mm · PH0 / Torx T6

M2.55 mmconfirmed

Hinge (qty 5)

pitch 0.45 mm · tap 2.05 mm · clearance 2.9 mm · PH1 / Torx T8

How to check the screw before you buy

  1. A screw that is even 1 mm too long in a laptop base can push into the keyboard, battery or a board trace, so match the length position by position.
  2. Diameter: across the threads an M1.6 screw measures about 1.6 mm with calipers (usually a hair under). This device also uses M2 / M2.5, so measure each screw rather than assuming they match.
  3. Pitch: 0.35 mm from one thread crest to the next (28.57 crests per centimetre). A thread pitch gauge or the pitch-gauge tool settles it in seconds.
  4. Length: measure from under the head to the tip for pan, button, wafer and cap heads; countersunk (flat) heads are measured overall.
  5. The records span 1.8–5.5 mm, which means different positions take different lengths — match each hole to its own screw.
  6. Driver: the source does not name the drive. Standard M1.6 heads take PH00 for Phillips and T4–T5 for Torx, and a 1.5 mm hex key for socket heads; a bit that fits loosely will cam out and strip the head.
  7. Tightening: no device-specific torque is published in these records. The site's general figure for M1.6 is about 12-20 N·cm into metal threads and 6-10 N·cm into plastic bosses; snug it up and stop.

Common mix-ups with M1.6 / M2 / M2.5

  • Headphone hinge screw sizes are usually quoted from screwdriver bit size, not an actual thread spec - measure before buying.
  • M.2 SSD mounting screws (M2 x 3mm) are frequently mislabeled generically as 'M.2 screws' which can be confused with the M2 metric thread designation — they do coincide numerically here but are conceptually distinct (M.2 = card format, M2 = thread size).
  • Dell/HP/Lenovo manuals often list screws only by torque or head shape, so community teardowns are needed for diameter.

Pitch gauge · Screw size finder · Torque guide

Buy these screws at TechSpare Warehouse

In stock and shipped from South Carolina. Our black screws are Phillips wafer head (low profile); match the head style and length to the original before you order.

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The same screw also fits

Devices whose records share a thread with Dell Inspiron 16 5640, closest length match first.

Questions about Dell Inspiron 16 5640 screws

What size screw does Dell Inspiron 16 5640 use?
M1.6 × 1.8 mm for SSD (qty 1); M1.6 × 1.8 mm for system board (qty 1); M2 × 2.3 mm for power button (qty 1); M2 × 2.3 mm for touchpad (qty 7); M2 × 3.5 mm for I/O board (qty 3); M2 × 3.5 mm for battery (qty 5); M2 × 3.5 mm for heat sink (qty 3); M2 × 3.5 mm for SSD (qty 3); M2 × 3.5 mm for system board (qty 4); M2 × 3.5 mm for USB-C board (qty 1); M2 × 3.5 mm for wireless card (qty 1); M2 × 5.5 mm for base cover (qty 6); M2 × 5.5 mm for fan (qty 2); M2.5 × 5 mm for hinge (qty 5).
How long are the screws in Dell Inspiron 16 5640?
The records range from 1.8 to 5.5 mm depending on the position, so match each screw to its own hole.
What is the thread pitch of an M1.6 screw?
0.35 mm (coarse), which is the standard pitch for M1.6 machine screws; a 0.2 mm fine pitch exists but is uncommon. The tap drill is 1.25 mm and the normal clearance hole is 1.8 mm.
What screwdriver do I need for Dell Inspiron 16 5640?
The sources do not name the drive. For M1.6, Phillips heads normally take PH00 and Torx heads T4–T5; socket heads take a 1.5 mm hex key.
Can I use an imperial screw instead of M1.6?
No. Imperial look-alike: #1-72 UNF (1.85 mm) is larger; there is no true imperial equivalent. Use a true M1.6 screw so it does not cross-thread or strip the hole.
Where can I buy replacement screws for Dell Inspiron 16 5640?
TechSpareWarehouse (our own store) lists M2 x 2.5mm and M2.5 x 5mm, which match lengths in the records above.